World’s First Z Type Machine with infinite NIP Variations for known & unknown applications due to Anti-Deflection Camber Free design of a True Chill Roll.
Entire NIP load directly transfers to the fabric as frame does not distort on load due to close box construction based on Helical gearbox & IE3 Motor.
Affect the loads on the Sleeve Roll dangerously a/fect the life of the Cotton Roll but NIPTECH totally overcomes this anomaly with surprising flexibility, leading to very low downtimes & remarkable jump in roller life. Max loads are pre locked & can 't be over-servoed by operators.
With a mind boggling set of preset menus on the PLC for established qualities it will no longer need continuous supervision besides spot simple override commands by your TFT touch screen.
NIPTECH bearings are manufactured with special clearances for Calendering & come directly from the manufacturer’s production line to ours.
Precisely 9 degrees Inclined Machine Frame 6 Centre Split Alloy Steel Pedestals takes away the laziness often seen in essential maintenance.
Resolved by the use of digital solenoid valves and zero leakage hydraulic seals which are further controlled through a PLC avoiding any human interference.
German make long wave Infra-red heaters back insulated with inbuilt thermocouples for instant startups with additional support of Steam Knife.
A major pain on a Calender is the side burning of the rollers. Our Air & Steam Knife not only deliver heat & moisture where necessary but also take away heat on sides when differential temperature shoots up on the sides. Micro-Drilled holes minimise consumption of Air & Steam.
Even within a highly compact CNC cut machine frame Cotton Roll / Polyamide Sleeve Roll & Chill Roll are minimum 30-50% heavier & offer longer NIP Time. This adds both to product quality 8 roller life.
As an idea 680 mm (27") dia NIPTECH Cotton Roll weighs 2750 kgs against 1880 kgs 610 mm (24") dia cotton roll.
Kalpana Chawla
Abhinav Bindra
Kapil Dev
Yuvraj Singh
Milkha Singh’s Home Town
Brig Chandpuri’s (border movie) home town.
Sachin Bansal & Binny Bansal
Former PM Manmoham Singh’s karam bhoomi as a professor at PU
Techaids has India’s best and Largest Water-jet cutting faciilty & NIPTECH would not have been POSSIBLE without our World-class Water-jet facility.
Bearing Pedestal | Front Split CNC Machined |
Machine Frame | Alloy Steel CNC Machined |
Bearing (180MM Journal) | C4 Type 23036 |
Machine Configuration | 2 NIP / Boxed / Type Z |
Gearbox Make | Bonfiglioli |
Gearbox Type | Helical-Direct |
Transmission Efficiency | 98% |
Motor RPM Output | 300 – 1800 RPM – 12 -72 MPM VFD Based Motor Input |
VFD Based Motor Input | 11 kw / 15 kw |
Efficiency Class | IE3 |
No. of Hydraulic Cylinders | 2 + 2 |
Max Operating Load | 70 Tons |
Single / Twin Load Application | Yes |
Individual Min / Max Liner Road | 80-400 KG / CM |
Technology | Long Wave IR Based |
No. of Zones | 3 Independent Zones |
Rated Capacity | 3 Zones x 9.6kW Each |
Metal Detector | E+L |
Cloth Guide | E+L |
Multi Purpose Steam Knife / Press | Techaids |